For numerous reasons, ship painting booths cannot be considered simple large-scale painting systems.
The first reason is that ships, yachts, boats, and any other nautical means require special coatings to withstand weathering, corrosion from salty seawater, and the potential growth of organisms on surfaces. These special marine coatings require specific and precise temperature and ventilation conditions for application.
Of course, there is also the issue of the size of the vessels, which poses various challenges in terms of optimizing space, operator safety, and energy efficiency in a shipyard. Finally, for all vessels, especially large ones, there is the problem of transportation from water to dry land and vice versa, which also impacts the design of a painting booth for vessels. For all these reasons, USI Italia custom designs the best painting and finishing environments for the nautical sector, offering the most advanced technological solutions to ensure environmental compliance, operator safety, energy savings, process efficiency, and quality of the final result.
USI Italia manufactures painting booths for all marine vessels:
Ship painting booths
Yacht painting booths
Boat painting booths
Boat painting booths
Catamaran painting booths
The coatings required in the maritime and naval sectors always demand a specific and constant climate in terms of temperature and ventilation to correctly apply special marine coatings and antifouling coatings. Manufacturers of nautical coatings provide this information regarding their products.
This calls for precise control of temperature, humidity, airflow, and exposure to compounds to create the correct environment for the application and curing of marine coatings.
In the case of large vessels, ship painting booths must intelligently manage temperature and airflow in large-volume spaces. In such cases, optimizing energy consumption may require dividing workspaces for operations that do not involve the hull.
Even for smaller vessels, reducing air volumes and dividing work areas with modular solutions can be useful to speed up operations and reduce energy consumption. Therefore, a painting booth for vessels must always be designed based on the customer’s needs and the available space in the shipyard.
Furthermore, due to their unique shape, vessels can influence airflow and heating and cooling operations, as well as humidity control, creating unfavorable painting conditions. These challenging conditions must be taken into account during the design phase, considering the climate and location where the vessel painting booth will be installed. Sophisticated software can then be used to optimize the conditions within the workspace.
Another crucial aspect for optimizing energy consumption in a painting booth for ships is heat recovery and recirculation, which can significantly improve the efficiency of many preparation, application, and finishing operations for ship and boat painting.
Preparing surfaces for painting marine vessels often involves removing and sanding old coatings, which generally generates significant amounts of dust and debris. These particles can be flammable and harmful to the environment and the health of operators. Therefore, an efficient filtration system that minimizes dust particles in the painting booth and prevents their dispersion outside is essential, in accordance with legal requirements.
USI Italia is pleased to renew its partnership with one of the most successful Formula 1 racing teams. A collaboration that has allowed us to bring our experience in the paint sector to the highest levels of performance.